• Jcb Service Center
• Jcb Service Manuals
• Jcb Manual Pdf

Covers: JCB 8013, 8015, 8017, 8018, or 801 Gravemaster Mini Excavator. 8013 S/N 893000 Onwards.

8015 S/N 894000 to 89599. 8015 S/N 1020000 to 1023999. 8017 S/N 896000 to 896999.

8018 S/N 897000 to 897999. 801 Gravemaster Pages: 305 Format: PDF file Compatibility: Windows/Mac/Tablet Note: Instant digital download only – no printed copy or CD-ROM media. This manual contains detailed maintenance, service and repair procedures, including fault finding, for JCB 8013, 8015, 8017, 8018, or 801 Gravemaster Mini Excavator. The JCB 8013, 8015, 8017, 8018, or 801 Gravemaster Mini Excavator service manual is a must for all owners, operators and mechanics.

Print off the pages including diagrams and illustrations you need at any time and save time and money on repairs. Topic List:. General Information. Care and Safety.

Routine Maintenance. Optional Equipment.

Body & Framework. Electrics. Controls. Hydraulics. Gearboxes. Tracks & Running Gear. Engine How does this work?

It’s simple – after purchasing this manual through our secure checkout, a download link will be sent to the email address you specify at checkout. You have up to 30 days to retrieve and save the file. Once saved, the manual is yours for good. Have any questions or need more details? Related products.

This is the Highly Detailed factory service repair manual for theJCB 801.5 MINI EXCAVATOR, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. They are specifically written for the do-it-yourself-er as well as the experienced mechanic.JCB 801.5 MINI EXCAVATOR Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly. Service Repair Manual Covers: General Information Care and Safety Routine Maintenance Attachments Body and Framework Electrics Controls Hydraulics Gearboxes Track and Running Gear Engine File Format: PDF Compatible: All Versions of Windows & Mac Language: English Requirements: Adobe PDF Reader NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveJCB 801.5 MINI EXCAVATOR Service Repair Workshop Manual.

Looking for some other Service Repair Manual,please check: Thanks for visiting! JCB 801.5 MINI EXCAVATOR Service Repair Manual SN（730001 to 730614）. 1. Service Manual 801.4 801.5 801.6.PUBLISHED BY THE TECHNICAL PUBLICATIONS DEPARTMENT OF JCB HYDRAPOWER LTD; RIVERSIDE, RUGELEY, STAFFORDSHIRE WS15 2WA, ENGLAND Tel. RUGELEY (01 889) 572700 PRINTED IN ENGLAND Publication No. 9803/3130 Issue 1 HYDRAPOWER General Information B L J F E D C A 3 2 1 Engine Track & Running Gear Gearboxes Hydraulics Controls Electrics Body & Framework Attachments Routine Maintenance Care & Safety Open front screen.

9803/3130 Issue 1 Introduction This publication is designed for the benefit of JCB Distributor Service Engineers who are receiving, or have received, training by JCB Technical Training Department. It is assumed that these personnel have a sound knowledge of workshop practice, safety procedures and general techniques associated with the maintenance and repair of hydraulic earthmoving equipment. Therefore, these basic subjects generally are omitted from this manual, the intention being to convey only more specialised information concerning particular aspects of a machine or component. For example, renewal of oil seals, gaskets etc., and any component showing obvious signs of wear or damage is expected as a matter of course and, therefore, information of this nature is included only in the context of specialised procedures or where a range of wear tolerances is required. Similarly, it is expected that components will be cleaned and lubricated where appropriate, also that any opened hose or pipe connections will be blanked to prevent excessive loss of hydraulic fluid and ingress of dirt. Finally, please remember above all SAFETY MUST COME FIRST! The manual is compiled in sections, the first three are numbered and contain information as follows: 1 = General Information - includes torque settings and service tools 2 = Care & Safety - includes warnings and cautions pertinent to aspects of workshop procedures etc.

3 = Routine Maintenance - includes service schedules and recommended lubricants for the machine. The remaining sections are alphabetically coded and deal with Dismantling, Overhaul etc.

Of specific components, for example: A = Attachments B = Body & Framework. The page numbering in each alphabetically coded section may not be continuous. This allows for the insertion of new items in later issues of the manual. Section contents, technical data, circuit descriptions, operation descriptions etc. Are inserted at the beginning of each alphabetically coded section. All sections are listed on the front cover; tabbed divider cards align directly with individual sections on the front cover for rapid reference.

Illustrations which show a dismantled component are numbered as a guide to the dismantling sequence, which generally can be reversed for assembly. Torque settings are given as a 'mean' figure which may be varied by plus or minus 3%.

Torque figures indicated are for dry threads, hence for lubricated threads may be reduced by one third. 'Left Hand' and 'Right Hand' are as viewed from the rear of the machine.

References to alternative servicing intervals are to be treated on a 'whichever occurs first' basis. 9803/3130 Issue General InformationSection 1 Section 1 i i 2. Contents Page No.

Identification 1 - 1.Preparation for Storage 2 - 1.Preparation after Storage 2 - 1. 9803/3130 Issue General InformationSection 1 Section 1 1 - 1 1 - 1 Identification Plate Your machine is fitted with an identification plate which is located on the front of the mainframe.

1 JCB HYDRAPOWER LTD RIVERSIDE, RUGELEY, STAFFS, ENGLAND CONSTRUCTOR Product Identification NumberVIN Vehicle Identification Number ENGINE SERIAL NUMBER SLEW GEARBOX SERIAL NUMBER WEIGHT kg LH TRACKGEARBOXSERIAL NUMBER RHTRACKGEARBOXSERIAL NUMBER ENGINE POWER kW @ RPM FMI 4063 BSEN ISO9001 H04340. 9803/3130 Issue General Information 1. Section 1 Section 1 2 - 12 - 1 Preparation after Storage The operations to remove a machine from storage (-15o C to 44o C) and prepare it for use are given below. 1 Lower the fuel tank to ensure that sufficient air space exists in the tank. 2 Check all oil and water levels, adjust contents to correct levels as necessary.

3 Ensure the battery is fully charged. 4 Reconnect battery. 5 Remove electrical contact from fuel injection pump solenoid. 6 Crank engine for 20 seconds or until oil pressure warning light goes out.

7 Reconnect electrical supply to the fuel injection pump solenoid. 8 Start the engine. If the engine fails to start after several attempts, bleed the fuel system.

9 Adjust track tensions. 10 Grease all lubrication points. Preparation for Storage The operations to place a machine into storage (-15o C to 44o C) are given below. 1 Park the machine safely with the bucket and dipper rams retracted and the dig end outstretched. Lower the boom until the bucket rests on the ground. Lower the dozer to the ground.

2 Switch off the engine. Operate controls to release pressure from the rams. 3 Disconnect battery to prevent discharge. 4 Ensure the fuel tank is filled to a maximum, leaving no air space.

5 Ensure hydraulic tank is filled to maximum on the sight gauge. Spray exposed ram rods with Waxoyl. Slacken off rubber tracks until no visible spring tension exists. Section 2 Section 2Care & Safety 9803/3130 Issue i i Contents Page No. Safety Notices 1 - 1 General Safety 2 - 1 Operating Safety 3 - 1 Maintenance Safety 4 - 1 1.

Section 2 Section 2Care & Safety 9803/3130 Issue 1 - 1 1 - 1 Safety Notices In this handbook and on the machine there are safety notices. Each notice starts with a signal word. The signal word meanings are given below.

DANGER Denotes an extreme hazard exists. If proper precautions are not taken it is highly probable that the operator (or others) could be killed or seriously injured. INT-1-2-1 WARNING Denotes a hazard exists. If proper precautions are not taken, the operator (or others) could be killed or seriously injured. INT-1-2-2 CAUTION Denotes a reminder of safety practices.

Failure to follow these safety practices could result in injury to the operator (or others) and possible damage to the machine. INT-1-2-3 1. Section 2 Section 2Care & Safety 9803/3130 Issue 2 - 1 2 - 1 All construction and agricultural equipment can be hazardous. When a JCB Mini Excavator is correctly operated and properly maintained it is a safe machine to work with. But when it is carelessly operated or poorly maintained it can become a danger to you (the operator) and others.

Do not work with the machine until you are sure that you can control it. Do not start any job until you are sure that you and those around you will be safe.If you are unsure of anything, about the machine or the job, ask someone who knows. Do not assume anything. Remember BE CAREFUL BE ALERT BE SAFE GEN-1-6 As well as the warnings in the following pages, specific warnings are given throughout the book. This section is designed to give a safety code for use of the machine generally and for operation and maintenance practices. Note: Thissectionincludesacertainamountofoperating safety information.

But remember that whenever you drive the machine or operate its controls you are, in effect, a machine operator. Therefore, you should read and understand the information given in the Operator Handbook before driving the machine or operating its controls. General Safety WARNING Lifting Equipment You can be injured if you use faulty lifting equipment. Make sure that lifting equipment is in good condition. Make sure that lifting tackle complies with all local regulations and is suitable for the job.

Make sure that lifting equipment is strong enough for the job. INT-1-3-7 WARNING Clothing You can be injured if you do not wear the proper clothing.

Loose clothing can get caught in the machinery. Wear protective clothing to suit the job.

Examples of protective clothing are: a hard hat, safety shoes, safety glasses, a well fitting overall, ear-protectors and industrial gloves. Keepcuffsfastened.Donotwearanecktieorscarf.Keep long hair restrained. INT-1-3-6 WARNING Care and Alertness All the time you are working with or on the machine, take careandstayalert.Alwaysbecareful.Alwaysbealertfor hazards. INT-1-3-5 WARNING Raised Equipment Raised equipment can fall and injure you. Do not walk or work under raised equipment unless safely supported. 13-1-1-6 DANGER Beforeremovingtheboomfromthemachine,ensurethat the counterweight is adequately supported as in certain ground conditions the machine could tip backwards.

Never travel or transport the machine with the boom removed. BF 6-3 2.

Section 2 Section 2Care & Safety 9803/3130 Issue Operating Safety WARNING Engine The engine has rotating parts. Do not open the engine coverwhiletheengineisrunning.Donotusethemachine with the cover open. INT-2-1-6 WARNING Entering/Leaving Always face the machine when entering and leaving the cab.Usethestep(s)andhandrails.makesurethestep(s), handrails and boot soles are clean and dry. Do not jump from the machine.

Do not use the machine controls as handholds, use the handrails. INT-2-1-7 WARNING Visibility Accidents can be caused by working in poor visibility. Keep windows clean and use your lights to improve visibility. Do not operate the machine if you cannot see properly. INT-2-1-11 WARNING Machine Limits Operating the machine beyond its design limits can damage the machine, it can also be dangerous. Do not operate the machine outside its limits.

Do not try to upgrade the machine performance with unapproved modifications. INT-2-1-4 WARNING Exhaust Gases Breathing the machine exhaust gases can harm and possibly kill you. Do not operate the machine in closed spaces without making sure there is good ventilation. If possible, fit an exhaust extension. If you begin to feel drowsy, stop the machine at once.

Get out of the cab into fresh air. INT-2-1-10 WARNING Hazardous Atmospheres This machine is designed for use in normal outdoor atmospheric conditions. It should not be used in an enclosed area without adequate ventilation. Do not use the machine in a potentially explosive atmosphere, i.e. Combustiblevapours,gasordust,withoutfirstconsulting your JCB Hydrapower Distributor. INT-2-1-14 WARNING Ramps and Trailers Water, mud, ice, grease and oil on ramps or trailers can cause serious accidents. Make sure ramps and trailers are clean before driving onto them.

Use extreme caution when driving onto ramps and trailers. INT-2-2-6 WARNING Communications Bad communications can cause accidents. Keep people around you informed of what you will be doing.

If you will beworkingwithotherpeople,makesureanyhandsignals that may be used are understood by everybody. Work sites can be noisy, do not rely on spoken commands. INT-2-2-3 WARNING Sparks Explosions and fire can be caused by sparks from the exhaust or the electrical system. Do not use the machine inclosedareaswherethereisflammablematerial,vapour or dust. INT-2-2-10 WARNING Controls Keep the machine controls clean and dry. Your hands and feet could slide off slippery controls.

If that happens you will lose control of the machine. 2-2-3-6 3 - 1 3 - 1 1. Section 2 Section 2Care & Safety 9803/3130 Issue Maintenance Safety WARNING Soft Ground A machine can sink into soft ground.

Never work under a machine on soft ground. INT-3-2-4 WARNING Metal Splinters You can be injured by flying metal splinters when driving metal pins in or out. Use a soft faced hammer or drift to remove and fit metal pins. Always wear safety glasses.

INT-3-1-3 WARNING Communications Badcommunicationscancauseaccidents.Iftwoormore people are working on the machine, make sure each is aware of what the others are doing. Before starting the engine make sure the others are clear of the danger areas;examplesofdangerareasare:therotatingblades andbeltontheengine,theattachmentsandlinkages,and anywherebeneathorbehindthemachine.Peoplecanbe killed or injured if these precautions are not taken. INT-3-1-5 WARNING Diesel Fuel Diesel fuel is flammable; keep naked flames away from the machine. Do not smoke while refuelling the machine or working on the engine. Do not refuel with the engine running.

There could be a fire and injury if you do not follow these precautions. INT-3-2-2 WARNING Petrol Do not use petrol in this machine. Do not mix petrol with thedieselfuel;instoragetanksthepetrolwillrisetothetop and form flammable vapours. INT-3-1-6 WARNING Oil Oil is toxic. If you swallow any oil, do not induce vomiting, seek medical advice.

Used engine oil contains harmful contaminantswhichcancauseskincancer.Donothandle usedengineoilmorethannecessary.Alwaysusebarrier cream or wear gloves to prevent skin contact. Wash skin contaminatedwithoilthoroughlyinwarmsoapywater.Do not use petrol, diesel fuel or paraffin to clean your skin. INT-3-2-3 WARNING Fires Ifyourmachineisequippedwithafireextinguisher,make sure it is checked regularly. Keep it in the operator's cab until you need to use it.

Do not use water to put out a machine fire, you could spreadanoilfireorgetashockfromanelectricalfire.Use carbon dioxide, dry chemical or foam extinguishers. Contact your nearest fire department as quickly as possible.Firefightersshoulduseself-containedbreathing apparatus.

INT-3-2-7/1 WARNING Battery Abatterywithfrozenelectrolytecanexplodeifitisusedor charged. Do not use a machine with a frozen battery. To help prevent the battery from freezing, keep the battery fully charged. INT-3-1-7 WARNING Battery Gases Batteries give off explosive gases. Keep flames and sparks away from the battery. Do not smoke close to the battery.

Make sure there is good ventilation in closed areas where batteries are being used or charged. Do not check the battery charge by shorting the terminals with metal; use a hydrometer or voltmeter. INT-3-1-8 WARNING Battery Terminals The machine is negatively earthed. Always connect the negative pole of the battery to earth.

Whendisconnectingthebattery,disconnecttheearthlead (-) first. INT-3-1-9 WARNING Electrical Circuits Understand the electrical circuit before connecting or disconnecting an electrical component. A wrong connection can cause injury and/or damage. INT-3-1-4 CAUTION Neverusewaterorsteamtocleaninsidethecab.Theuse of water or steam could damage the on-board computer and render the machine inoperable. Remove dirt using a brush or damp cloth.

8-3-4-8 4 - 14 - 1 1. Section 2 Section 2Care & Safety 9803/3130 Issue 4 - 2 4 - 2 Maintenance Safety (cont'd) CAUTION Arc Welding Before carrying out any arc welding on the machine, completelyremovetheControlComputertoavoiddamage to the circuits; also disconnect the alternator plug and batteryleads.When welding items to the mainframe make sure that the earth clamp is positioned on the mainframe and when welding to the undercarriage make sure the earth clamp is positioned on the undercarriage. If you earth one and weld the other, you may cause severe damage to the slew ring. Always connect the earth clamp to any other component being welded, i.e. Boom or dipper, to avoid damage to pivot pins and bushes.

8-1-2-6/1 WARNING Hydraulic Hoses Damaged hoses can cause fatal accidents. Inspect the hoses regularly for: Damaged end fittings Chafed outer covers Ballooned outer covers Kinked or crushed hoses Embedded armouring in outer covers Displaced end fittings.

Jcb Service Center

INT-3-3-2 WARNING DO NOT remove the hydraulic tank filler cap or cover platewhentheengineisrunning.Thehydraulicsystemis underpressure.Youorotherscouldbeinjured.Firststop the engine and then release the pressure. 8-3-4-4/1 WARNING Hydraulic Pressure Hydraulic fluid at system pressure can injure you. Before disconnecting or connecting hydraulic hoses, stop the engine and operate the controls to release pressure trapped in the hoses. Makes sure the engine cannot be started while the hoses are open. INT-3-1-11/1 WARNING Hydraulic Fluid Fine jets of hydraulic fluid at high pressure can penetrate the skin. Do not use your fingers to check for hydraulic fluidleaks.Donotputyourfaceclosetosuspectedleaks. Hold a piece of cardboard close to suspected leaks and then inspect the cardboard for signs of hydraulic fluid.

If hydraulic fluid penetrates your skin, get medical help immediately. INT-3-2-4 CAUTION Rams The efficiency of the rams will be affected if they are not keptfreeofsolidifieddirt.Cleandirtfromaroundtherams regularly. When leaving or parking the machine, close all rams if possible to reduce the risk of weather corrosion. INT-3-2-10 CAUTION Cleaning Cleaning metal parts with incorrect solvents can cause corrosion.

Jcb Service Manuals

Use only recommended cleaning agents and solvents. INT-3-2-11 CAUTION 'O' rings, Seals and Gaskets Badly fitted, damaged or rotted 'O' rings, seals and gaskets can cause leakages and possible accidents. Renew whenever disturbed unless otherwise instructed. DonotuseTrichloroethaneorpaintthinnersnear'O'rings and seals. INT-3-2-12 WARNING Hot Coolant Thecoolingsystemispressurisedwhentheengineishot. Hot coolant can spray out when you remove the radiator cap.

Jcb Manual Pdf

Let the system cool before removing the radiator cap.Toremovethecap;turnittothefirstnotchandletthe system pressure escape, then remove the cap. INT-3-2-9 2. 9803/3130 Issue Routine MaintenanceSection 3 i i Section 3 1 Contents Page No. Lubricants and Capacities 1 - 1 Service Schedule 2 - 1 Greasing 3 - 1 Cooling System 5 - 1 Torque Settings 6 - 1 Hydraulic Fittings & Torque Settings 6 - 3. 9803/3130 Issue 1 - 1 1 - 1 CAPACITY Litres (Gal) ITEM FLUID / LUBRICANT INTERNATIONAL SPECIFICATION Fuel Tank 17.0 (3.75) Diesel Oil (See Types of Fuel) ASTM D975-66T Nos.